Induction Technology Contributes to Decarbonization Efforts
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The induction heat treating industry notices growing acceptance for accuracy, repeatability, and sustainability. Ajax Tocco Magnethermic and our sister companies, provide highly efficient thermal processing solutions utilizing clean electrical energy with no direct fossil fuel emissions. Explore the eco-friendly sustainable advantages of induction.
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Green Check a service provided by AFC-Holcroft
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REDUCE EMISSIONS AND ENERGY CONSUMPTION FOR EXISTING EQUIPMENT
The necessity to reduce CO2 emissions and energy consumption increases the pressure on maintenance staff and operators. As an experienced partner, let our team evaluate and provide engineered solutions tailored to your specific needs. One-stop solutions including efficiency enhancements, process improvements, heating system optimization, and controls-related advancements.
For more information contact Don Longenette at 330-313-6993 or sales@afc-holcroft.com.
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US DOE Strategy Affects Heat Treaters
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Green Technical Content
As heat treaters strive for a sustainable future, pressure mounts to make the right choices while running commercially viable operations. This guest column by Michael Mouilleseaux, general manager at Erie Steel, Ltd., explores how and why heat treat operations are now coming under the focus of the U.S. Department of Energy.
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TAV Dual Chamber: The Green Alternative to Oil Quenching
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Boost your production with TAV DUAL CHAMBER. This is the state-of-the-art vacuum furnace that combines low pressure carburizing and gas quenching, offering ultimate cooling performances and repeatability. A smart solution and advanced system that enhances mechanical properties of treated materials, and reduces cycle times, energy, and resources consumption: up to 40% compared to a single chamber vacuum furnace.
TAV DUAL CHAMBER is designed to meet higher demands for quality, productivity, sustainability and safety.
For more information contact TAV Vacuum Furnaces at info@tav-vacuumfurnaces.com or info@furna.care/ or call +1-864-790-4622.
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Slash Furnace Energy Consumption by up to 50%
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Our detailed energy audit identifies energy consumption, inefficiencies, and losses, then retrofits your furnace using the latest energy saving insulation, controls, and waste-heat recuperation.
Don’t send money up the chimney, let SECO/WARWICK put it back in your pocket.
For the best atmospheric process savings for your application, consult our SECONOMY team.
For more information contact info-usa@secowarwick.com or 814-332-8475.
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IGBT/MFDC by RoMan: Efficient Solutions, Faster Delivery, Increased Uptime
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Revolutionize your production with RoMan Manufacturing's expedited delivery of IGBT/MFDC Power Supplies. Our commitment to swift lead times means you get efficient, sustainable power solutions in your hands faster, maximizing uptime and improving sustainability.
For more information contact Jack Schulte at jschulte@romanmfg.com.
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The Cleaner, Greener Future of Carburizing Is Here!
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Looking for a Safe, Clean, Efficient alternative to atmosphere gas carburizing?
Upgrade to a Low-Pressure Carburizing (LPC) vacuum furnace from SECO/VACUUM.
LPC Models include Single-Chamber, Multi-Chamber, Single-Piece Flow, and Pit.
Each Model Offers:
- Environmentally friendly operation without CO2 emissions
- High quality parts without intergranular oxidation (IGO)
- Economical on/off processing
- Capability for high- or low-temperature processes
Consult our SECO/VISORY team for the best LPC technology for your application.
For more information contact the team at info@SecoVacUSA.com or 814-332-8520.
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Green Cooling Solutions, Heat Treat Energy Saving
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Aqua-Vent AVI Series air-cooled heat exchangers are a reliable, low-cost, low-maintenance cooling solution. No water or chemical treatment is required! These energy-efficient air coolers come in two, three, or four fan configurations and can be arranged side-by-side or stacked on top of each other. Adiabatic cooling is also available.
For more information contact Dry Coolers at sales@drycoolers.com or call 248-969-3400.
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Rugged, Fast Leak Detection
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The Pfeiffer Vacuum ASM 340 is an easy-to-use, high performance and durable leak detector providing short cycle times and high throughput for ensuring vacuum furnace integrity. It performs helium and hydrogen leak detection with sensitivity down to 5x 10-12 mbar l/s in vacuum mode and 5x10-9 mbar l/s in sniffing mode. It features a vibrant color wireless display that enables operation from a distance of up to 330 feet.
For more information contact Pfeiffer Vacuum, Inc. at 603-578-6500, www.pfeiffer-vacuum.com or contact@pfeiffer-vacuum.com.
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WS Burners Are “Green Gas Ready”
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Modern WS burners are capable of running on natural gas today and future fuels such as green hydrogen tomorrow. At the same time, WS burners are extremely energy efficient and yield the lowest emissions on the market, thanks to the patented FLOX® technology.
For more information contact Steven Mickey at wsinc@flox.com 440-385-6829.
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Vacuum Furnace Technology: Optimize Production & Achieve Green Initiatives
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Optimize production by investing in ECM VACUUM FURNACE SYSTEMS to meet your green initiatives: minimize energy consumption, eliminate CO2 furnace emissions, and improve operator safety/comfort.
ECM vacuum furnaces use cold-wall technology, enabling higher temperature treatments while improving metallurgical properties and preventing intergranular oxidation (thanks to the absence of oxygen).
Vacuum technology also improves employee safety by removing the risk of fire hazards/open flames and easily integrates into existing atmosphere batch lines.
For more information contact Dennis Beauchesne at dennisbeauchesne@ecm-usa.com or 336-210-5316.
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Inductoheat Induction Heating Technology: Repeatable Quality and Eco-Friendly
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Induction heating technology offers unparalleled quality and consistency. This precise process eliminates the variability associated with traditional batch heating methods, ensuring each component meets performance requirements by exacting standards due to its single-piece process flow. Beyond its technical merits, induction heating stands out as an eco-friendly technology requiring less energy, with no direct emissions and aligning with modern sustainability goals. Our rapid-heating technology not only enhances product quality, but also significantly reduces the carbon footprint of the heat-treating process.
For more information contact sales@inductoheat.com or (248) 585-9393.
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The Future of Sustainable Heat Treating
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Multi-chamber designs offer significant advantages over traditional batch furnaces. Dedicated heating and cooling eliminates nozzle penetrations, reducing energy consumption and improving quench performance. Maintaining temperature between cycles reduces cycle time, improves vacuum performance, eliminates thermal storage losses, and reduces thermal cycle wear. Continuous systems offer dramatic increases in throughput making the advantages of vacuum accessible to existing processes. As demand for efficiency intensifies, these systems offer solutions. It’s time to invest in tomorrow’s technology, today.
For more information contact inquiries@gasbarre.com or 814.834.2200.
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INEX Finned Tubes Increase Combustion Efficiency
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Only INEX has been able to create a tube with internally spiraled fins capable of operating temperatures up to 2450°F. Our finned tubes expand the reputation of our composite, long-life tubes. By stirring up the gas flame and simultaneously increasing the surface area to capture heat, these finned tubes increase combustion efficiency.
For more information contact Michael Rumfola at mrumfola@inexinc.net.
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Greener, Cleaner & Leaner Operation of Belt Furnaces with Lubricant Burner Technology
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TAT Technologies’ Lubricant Burner Technology (LBT) is the most effective and efficient way to operate any belt conveyor furnace used for Annealing, Brazing, Sintering and other Heat Treat processes. It helps in:
- Increasing throughput up to 50%.
- Cleaner processed parts.
- Saves energy up to 30%.
- Lower Maintenance cost.
- Overall, “Greener” and Environmentally Friendly Operation.
For more information contact Kyle Pond at Kyle.pond@tat-tech.com.
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Surface Combustion Knows Energy: Electric Heating Is Always an Option
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Opt for electric heating with our ERT® and Prolectric® systems on your new furnace or convert your gas furnace with innovative radiant tube technology.
We have been in the business for over 100 years. With that experience, comes significant knowledge on the best practices for energy use. In our business, energy is the driving force for a healthy heat treat facility. Call us, we can help.
Surface strong for over 100 years.
Want to know more? Contact Surface Combustion at 1-800-537-8980.
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Forge a Sustainable Path for Industrial Heating
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The Industrial Heating Decarbonization SUMMIT is designed to be your gateway to the future of manufacturing heating processes, leveraging the energy and carbon connection, and sustainable environmental stewardship.
Join us as we convene business leaders, innovators, and policymakers to chart a path towards a carbon-neutral industrial sector.
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Industrial Furnaces for a Greener Future
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CAN-ENG continues to support Eco-Green Thermal Processing initiatives through our steadfast commitment to integrate industrial furnaces and heating systems that promote CO2 and NO2 emission reductions using enhanced combustion and electrical heating technologies.
It is through this commitment that CAN-ENG can contribute towards current and future sustainable and renewable energy initiatives and directives required in our industry.
These technologies are being used today by component manufactures that supply directly to Electrical Vehicle (EV) production facilities globally.
Manufactures include makers of Light Weighting Structural and Suspension Components, Drive and Propulsion Components, Battery Storage Components and Li Battery Materials.
For more information call 905-356-1327 or email Tim Donofrio at tdonofrio@can-eng.com.
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Leaders in Electrification of Heating Processes
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As one of the heating industry’s leading suppliers of heating element solutions, I Squared R is on the burning edge of sustainability. Over the past 59 years, through our experiences in sales and research, we have made a steady, but moderate growth to become the largest U.S. manufacturer of silicon carbide and molybdenum disilicide heating elements, and one of the world’s largest manufacturers thereof. When it comes to sustainable technologies, I Squared R’s capabilities include: energy conversions of furnaces from gas to electricity, photovoltaic material production, Thermal Energy Storage Systems (TESS), and much more!
For more information contact Christina Clowes at christina.clowes@isquaredrelement.com or call 716-542-5511.
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Sustainability Insights: How Can We Work to Get the Carbon Out Of Heating? Part 1
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Green Technical Content
The search for sustainable solutions in the heat treat industry is at the forefront of research for industry experts. Michael Stowe, PR, senior energy engineer at Advanced Energy, one such expert, offers some fuel for thought on the subject of how heat treaters can reduce their carbon emissions.
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". . .I have given every green plant for food”; and it was so. And God saw all that He had made, and behold, it was very good. And there was evening and there was morning, the sixth day. Genesis 1:30b-31
Genesis 1: 30b–31, Holy Bible
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